In September, 2019 the MASTERLINE HD production line was started in Podolsk branch of Arkhbum JSC to produce the packages from corrugated board. The unit consists of automatic feeder Loader AF, flexo printing machine Masterflex HD with two printing sections, die-cutter Mastercut 2.1 and blanks divider Breaker.
The new line is designed to produce the boxes with print and complicated die-cut.
The maximum capacity of the line is 7 thousands sheets/hour.
The Loader AF automated feed system provides gentle and accurate transportation of corrugated board sheets, allowing working stably with packs up to 2 m height.
Konstantin Borumbey, Head of the Podolsk branch of Arkhbum JSC, explained that the Masterflex HD printing machine is equipped with features such as a proactive alignment system that provides print alignment accuracy of up to 0.1 mm, Start & Go System significantly reduces setup time when switching from order to order; the machine is set up by pressing a single button. The Mastercut die-cutter is equipped with Power Register System, which allows achieving high combination of print with die cutting. The Breaker blanks divider makes it possible to divide the packs with a minimum size of 200x200 mm with less pressure.
The installation of this line is a continuation of a large-scale project for all-in rebuilt of the Podolsk branch of Arkhbum JSC, which is designed for two years, and it will affect all the main production and storage capacities of the plant.
After the completion of rebuilt, the Podolsk branch of Arkhbum JSC will be able to produce up to 17 mln m2 of finished products per month.
The Podolsk branch of Arkhbum JSC was started up in 2001.
Now the installed facilities of three industrial sites of Arkhbum JSC produce up to 700 mln.m2 of corrugated goods per year.
In 2020, the production output will be 1 bln. m2 of corrugated goods per year taking into account the startup of Istra-2.